Quality control in textile maintains the complying level of apparel with standard production procedures. As a technical term, quality control indicates the rules and standardized steps through which shirt manıufacturing is initiated, proceeded and finalized. Textile quality control comprises various steps related to sourcing of raw fibers, yarn manufacturing, dyeing and coloring of fabric, printing and shirt designing. Adding embellishments and zipping components to the product are other QC areas inspected before finalizing the production.

quality control in shirt manufactuıring

Textile Quality Control

Clients and manufacturers would like to have similar results in the textile industry as each perfect item means that its consumer will adore it, purchase it and look for new combinations of the model. Thus, both clients, consumers and manufacturers benefit the product - new orders, high profit and sustainability of production. Manufacturers take this benefit by becoming renowned as a reputable industry owner while clients increase their brand value and take the advantage of selling high price designs. Consumers get satisfied with the material and shirt design by considering it as value for money.

Final Inspection for the Best Quality Shirts

Quality control in textile industry mostly reveals itself by two terms: accepted quality level and final inspection. Standard operating procedures (SOP) in final inspection eliminate faulty items either at pre-final stage or under the lot inspection. Final inspection is done by the quality controller to assure that the pattern and size fits the order. QC also inspects the number of accepted items in a lot and packages. This is very important for private labeling in shirt production if low amounts and small orders are shipped.

Quality inspection is done either before or after packing the items. Sampling is done for five things:

  • Sample size
  • Lot size
  • Accepted number of items
  • Rejected number of items
  • Accepted quality level

Accepted Quality Level

Accepted quality level, an indispensable component of quality control, indicates whether the inspected number of defective items are over the average level or within standard AQL rates.


Generally, low AQL standards like AQL 1% are required for high price-high quality shirts whereas AQL 10% is remarked as acceptable for low price shirts and large-amount orders. Being a prominent shirt manufacturer, Dora shares the mission for all its private labels by keeping that under AQL 2.5% - the average accepted inspection ratio.

Quality Assurance in Shirt Production

Quality assurance is one of the requirements of recent customer-based marketing solutions in the apparel industry. QA program enables a shirt manufacturer to monitor each step on the production line to get the highest rate for flawless items.

Quality assurance in garment production is a system like in all textile industry branches. It is a business-focused model which targets maximum performance with minimum defects. The QA ensures that the product fits the purpose by checking how the product matches all the required specifications in color, texture, fiber selection and design. QA also eliminates defective elements during the manufacturing process to get minimum loss in amounts and to prevent errors. Quality assurance requires systematic inspection on the production line. Customer satisfaction in quality assured shirt manufacturing is achieved by step-by-step monitoring of the texture, raw materials, design, dyeing and embellishments.

Quality Control vs. Quality Assurance

In everyday use, both concepts are used interchangeably to refer to the standard procedures working for the highest quality and standardized results. Quality assurance in textile industry refers to all operating procedures starting from the initial material selection and designing towards production and shipping. QA systems are business-focused rather than product-focusing. They are more systematic, yet relatively expensive. Quality control is another way of inspecting the standards. QC is performed mostly at pre-final stages. It does not cover the overall system but monitors the product lots. For private labeling companies like Dora, quality control is a highly demanding solution as it is time-effective and final inspection of the order is enabled prior to shipping.

Quality Control for Private Labeling Companies

Quality control is a requirement in shirt production as it maintains the brand quality and the commercial cooperation between the manufacturer and buyer. Emerging private label companies like Dora dedicate their services to reputable brands all over the world. The commercial bonds are much related to the highest quality attained by minimum losses and flaws. Final inspection is performed on even very small orders to assure the right size, full embroidery, and the perfect match of the pattern. Yarn dyed and printed shirt designs are also under quality control of Dora inspectors. For further details of QC stages of designs and collections, overview Dora shirt production technologies.